Residential
Cabinetry: Options & Techniques
This section focuses on all of the options and techniques
that we employ to manufacture cabinets. It may be technical in nature, but is worthy to
note because of our diversity.
Every cabinet custom built, no stock units.
Your home, your design, to your exact
dimensions.
Type of Cabinet Construction:
Framed Construction: Not Available from Carter's.
This type of construction is the "old-timey" way that we have made
cabinets since we first started. A cabinet is a 6 sided box. In this case the front of the
cabinet is the strongest part, and uses a frame to receive all of the parts. This
construction is readily identified by the reveal the doors and drawer fronts show, thus
exposing the hinges. The drawers are small because of the presence of the frame. Generally
the interiors are wood products finished naturally. Cabinets have been made this way for
200 years or more. Because of the duplicity involved in making a frame and finishing the
interior, these cabinets are more expensive when purchased from Carter's Cabinet Shop.
This may be the opposite of national trends, because most of the country's larger cabinet
manufacturers still build framed cabinets as the norm. There is a specific variant on
framed construction, in which the door is inset into the frame, which may or may not be
beaded. Carter's Cabinet Shop does not build an inset door framed cabinet. We have currently discontinued
operation of this production cell.
Frameless Construction:
This type of construction is also called European or 32mm construction. It started
in Germany in the 70's and migrated to the United States in the 80's. The 6 sided cabinet
box is reduced to a 5 sided box. This makes the remaining cabinet components stronger and
thicker, and eliminates the face frame entirely - hence the name frameless. These cabinets
are known for full overlay appearance - the doors and drawer fronts go all the way across
the face of the cabinet and the hinges don't show. Some consumers think this has to be
done with a contemporary European styled door, but it doesn't. Carter's builds a hybrid
version of this cabinet, cladding the outside in a variety of woods and finishes, so that
it looks very traditional. We can also style in with a contemporary door so that it would
look European. Because of the absence of the face frame, the cabinets have more interior
space in all 3 planes, height, width and depth. Also the drawers are some 2" wider
inside for the same size cabinet. Carter's Cabinet Shop prefers this type of construction.
It is superior in quality for strength and durability; and also less expensive to
manufacture. Other cabinet companies consider this an upgrade cabinet and sell it for
more. We consider it an upgrade cabinet and sell it for less. It accounts for 90% of our
sales. Again this is backwards from the norms, where frameless cabinet sales are only
about 30% of the national traffic. We consider ourselves ahead of the times.
Options:
These options could apply to both product lines, but this section is written
mostly for frameless cabinets because that is what we do the most.
Interior Materials Options:
Our standard interior is a white laminate. It is as tough as a
normal countertop, so you don't need shelf paper, and is easy to keep clean. It is also
easy to see inside the cabinet.
A second interior is a faux wood interior. This option uses wood grained
laminates to give the appearance of a wood interior, while still keeping the function and
cost effectiveness of a laminate interior. It is available for a slight increase in cost.
These interiors are difficult to distinguish from our all third option.
Our third interior is a wood interior. This option uses plywoods and
veneers in birch or some other clear grained wood to give an all wood appearance to the
interior, which is usually finished natural. There is no functional benefit to this
interior, it is used only as a matter of personal taste.
Exterior Materials Options:
Exteriors can come in three distinct options, woods, paintgrades, and foils.
Wood Exterior Options:
Red Oak - the standard in oaks, known for it's open
grain. Rustic, standard, and premium grades are available.
White Oak - available as an option, it is whiter in
appearance and suitable for some particular finishes.
Cherry - the classic for richness, it has a closed
grain, and has a general pink to red appearance. Rustic, standard, and premium grades are
available. Prices are constantly on the rise since the Supreme Court has closed the
Allegheny National Forest to timber harvesting. That forest produces most of the domestic
cherry hardwoods used in the United States.
Hard Maple - a classic closed grain wood, selected for
its blond / white appearance, generally used for natural and light stains and bleaching or
pickled finishes. Darker finishes look cloudy. Standard and premium grades are available.
Bowling pins are made of hard maple.
Soft Maple is similar to hard maple, yet allows a little
more off white and gray areas. Moderate blending is also allowed, so this wood should be
used as a cost effective substrate for more opaque finishes.
White Ash is similar to the oaks in grain appearance,
yet has a purple green hue to it. It is generally used for a natural or pickled finish.
Baseball bats are made of white ash.
White Birch was the blond substrate of choice many years
ago. It is a closed grain wood that finishes well in all light stains. Overcutting has
made this a pricey wood, for it is higher than maple and oak right now. Used for
toothpicks because of the straight grain.
Knotty Pine is the one softwood used for cabinet
exteriors. You should be forewarned that the wood is soft and will dent if abused. By its
name, sound whole and split knots are allowed as well as sap streaks. Offers a rustic
appearance. Takes most finishes well. Usually the least expensive wood species available.
Clear Pine is a variation on the knotty pine. It is
mostly Southern Yellow Pine. Knots are eliminated but all of the other characteristics of
pine are still present. More expensive than knotty pine.
Hickory is an open grained wood similar to oak that is
gaining popularity in cabinet making. It was used for making hammer and axe handles in the
old days. Be careful of the contrast between sapwood and heartwood. It is usually finished
with natural or light stains. A rustic grade with knots is also available.
Paintgrade Exterior Options:
Paint grade 5 piece is a mixture of various hardwoods including maple
birch and poplar that have been culled from a transparent finish situation. Still sound
wood, it is meant to be covered. Carter's will paint a 5 piece door but will NOT guarantee
the finish. We can use this material and prime it for a field applied brush finish. This
in not the preferred substrate for a painted finish but available for those with a
personal preference in this regard.
Paint grade 1 piece doors are made of MDF. MDF is an acronym for medium
density fiberboard. This material is the substrate of preference for painting because of
its flatness and dimensional stability. Once routed properly and finished, this door
cannot be distinguished from a 5 piece door.
Foil Exterior Options:
Foils are the latest and greatest in exterior options for those
desiring a white or painted look. The material is a poly vinyl chloride rigid thermofoil
that is melted and vacuum formed to a MDF substrate. These doors are superior in
performance because they are one piece with a film build up of 16mil. They cannot chip
dent or peel. They can be cut, but you have to try real hard to do that. This option is
also cost effective and the least expensive way to get a painted look finish. There are
cheaper foils in the 12 mil thickness area, but Carter's foils are all in the 16-20mil
range for a permanent and rich appearance.
Finishes:
Carter's Cabinet Shop offers a plethora of finishes for your enjoyment. They are
divided into 4 categories; stains, multistep stains, paints, foils. We also have an
abundance of options to help
give a unique look to your cabinets.
Stains:
Carter's offers the following standard stains.
Alpine
Mesa
Nutmeg
Bordeaux
Chestnut
Espresso
Eucalyptus
Ginger
Heather Blue
Natural
Autumn
Harvest Gold
Honey
Colonial
Washington Cherry
Cordovan
Also the following cleartone stains are available
Crystal White
Antique White
Classic Burgundy
Creamy Butter
Designer White
Ebony
Frosty White
Sage
Sandstorm
Slate Blue
Chesapeake
Carter's also will do custom stains mixed to your preferences.
Only certain species are selected with certain stains. The lighter stains are
generally used for the blonder woods, while the darker stains are reserved for the darker
woods. A complete stain library is available of all the woods with all of the finishes
recommended or allowed for that wood by contacting your salesperson. This is a complex
area, and you should be sure to discuss all of your options.
Multistep Stains:
Sometimes called antiquing, glazing, or pickling, or bleaching - most mean the
same thing. Carter's offers white, brown, sable, caramel, and pewter glazes over the finishes above.
These tend to alter the appearance of the finish and enhance the look dramatically. There
are also undercoat dyes with rub throughs. These 3-4-5 step finishes should be considered
on an individual basis.
Paints:
Carter's Cabinet Shop will paint a 5 piece door but NOT guarantee it. Talk to
your salesperson about this. We can cleartone a 5 piece door if you desire. We prefer to
paint MDF. Our standard color is a Designer White in either a matte or semigloss sheen. We
can paint to any other color, custom mixed and tinted for your approval. Because we spray
our paints, we cannot use readily available paints. If you tell us to paint your cabinets
Benjamin Moore 123 Linen White, we will not use that paint, but mix one to match.
Foils:
Foils are available in:
Frosty White Matte
White Satin - our most popular, looks and feels like paint
Antique White
Embossed White
Finish Options:
You can see from above that finish combinations are endless. Now lets make it
even more complicated by adding the following options:
Hand Hewn for that rustic look
Distressed finishes for that aged look
Speckling
Sheen changes including low sheen and high gloss
Heirloom finish
Drawers from A-Z
There are three things to consider with a drawer; the drawer front, the drawer
box and the drawer runner. Detailed below are the options that we can mix and match from
when building your cabinets.
Drawer front
There are generally three styles of drawer fronts. They can be done to
compliment or match the door style you have selected. Again, this is a complicated area,
and we have a deep product line here. Be sure to discuss this area with your salesperson
in detail.
Slab 3/4" fronts - plain to compliment a particular door
Slab 5/4" fronts - plain with a raise or machined edge to compliment
a particular door.
9/8 Sandwich fronts - rich appearing with an edge and a panel raise to
accent a particular door
3/2 Sandwich fronts - same as 9/8 but with a 1" panel raise.
5 piece mortise and tenon 3/4" fronts - to match a particular door.
Raised panel.
5 piece mitered 3/4" fronts - to match a particular door. Raised
panel.
Drawer box
Standard drawer box is a 1/2" thick white vinyl drawer
Second standard drawer box is an integrated side/slide drawer Blum
Metabox®
Third drawer is a 1/2" thick wood drawer box
Fourth drawer is a 1/2" thick wood drawer box with dovetailed
corners.
Fifth drawer box is a 5/8" thick wood drawer box with dovetailed
corners.
Drawer runner
All drawer runners are warranted for LIFE.
Standard runner is an epoxy coated runner on nylon bearings - 75#
Second standard runner is an integrated side/slide drawer Blum Metabox®
Third drawer runner is a concealed undermount Solo 262
Fourth runner is an Accuride ball bearing slide. for telescoping
applications.
Fifth runner is an upgrade concealed undermount Tandem by Blum®
Consult your salesperson and the showroom for examples of each of these
applications. We have a drawer that suits you.
Doors from A-Z
There are things to consider when selecting a door; it's style, edge, panel
raise, and framing bead. Our showroom now features a library of some 150 different doors.
When you consider the options of 64 door styles with 28 different edges, with 4 different
framing beads with 10 different panel raises, you can see that we offer 76,160 different
doors. See your salesperson for details about how these options [most available as no
charge changes] can really fine tune the way your kitchen looks.
Style:
Boy are there some choices available here:
Mortise and tenon raised panel doors
Multiple panel raised panel doors
Square raised panel
Cathedral raised panel
Crescent raised panel
Arched raised panel
Flat panel doors
Mitered Raised Panel
Mitered Flat Panel
Applied Molding Raised Panel
Complex Raised Panels
Special Raised Panels
Quarter Circle Radius Mullions
Slab Doors
Batten Doors
Louvered Doors
Shaker Designs
Edge
There are 28 edges available to fine tune the way your kitchen looks. See the
showroom doors or the build a door kit for specifics. Most of these edges can be changed
at no charge.
Panel raise
There are 10 panel raises available, all as no charge changes to the way your
cabinet door will look. See the showroom doors or the build a door kit for specifics.
Slant
G Cove
M Bead
U Cove
RM Raise
Presidential
Louis XIII
P Raise
Reverse G Cove
Chamfer Raise
Framing bead
There are 4 framing bead options that can be changed at no charge. See the
showroom or build a door kit for specifics
Regular
Elite
Ogee
Square
Door Hardware
Our doors are normally mounted on a Blum Clip hinge with a 125° swing. This is
a self closing hinge with 3 way adjustment capability, that is warranted for LIFE.
Decorative Hardware
Carter's Cabinet Shop has access to an exhaustive collection of decorative
hardware from the finest sources available. Please see our showroom for details.
Amerock
Berenson
Hafele
Schaub
Jeffery Alexander
Accessories:
We offer entirely too many interior cabinet accessories to even begin to mention
here. We have access to many different suppliers. If you have a particular need or request
be sure to mention in to your salesperson. We can individualize the interior of every
cabinet to suit your specific need. Just ask! |